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Enhance your electrical reliability: Explore our predictive maintenance solution for electrical fault detection.

Cracked or Broken Bus Bars

Cracked or Broken Bus Bars

Physical fractures in rotor bus bars, causing resistance imbalance, arcing, and torque pulsation.

Power Quality

Power Quality

Voltage sags, swells, harmonics, or transients affecting supply stability and motor operational reliability.

VFD Issues

VFD Issues

Variable frequency drive problems like harmonics, voltage spikes, or carrier frequency distortion affecting motor performance.

Turn-to-Turn Short Circuits

Turn-to-Turn Short Circuits

Winding insulation breakdown between adjacent coil turns, causing localized heating and current imbalance.

Power Factor

Power Factor

Ratio of real to apparent power; low power factor indicates inefficiency and potential reactive load issues.

Bearing Discharge Currents

Bearing Discharge Currents

Electrical discharge through bearings from induced shaft voltages, causing pitting, fluting, and premature failure.

Phase-to-Phase Faults

Phase-to-Phase Faults

Insulation breakdown between two phases, causing high fault currents and potential catastrophic motor damage.

Motor Overheating

Motor Overheating

Excessive winding or bearing temperatures caused by overload, poor ventilation, or electrical faults, degrading insulation.

Eccentricity

Eccentricity

Uneven air gap between rotor and stator, causing vibration, noise, and increased mechanical/electrical stress.

Current and Voltage Imbalance

Current and Voltage Imbalance

Unequal current or voltage across phases, causing overheating, vibration, and reduced motor lifespan.

Phase-to-Ground Faults

Phase-to-Ground Faults

Insulation failure allowing current to leak from a phase conductor directly to ground, tripping protection.

Insulation Degradation

Insulation Degradation

Weakening of winding insulation over time, increasing risk of short circuits and eventual motor failure.

How do we predict? 

We sample current and line voltage at 32 kHz

A typical power meter only samples at 10 kHz
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